Super energy saving Forging Machine servo energy saving system retrofitting
15 years of professional reform experience create brilliant in market
1. Servo energy saving retrofitting principle of Forging Machine
Under the same pressure and flux as the old machine, we full consider to the use of the stability, and supply the servo system with bigger motor torque and driver power , light overload to make sure the machine running stability
When cooling, the motor stops rotating and there is no power consumption.
When the pressure is maintained, the rated torque of the motor is output, and only the oil leakage in the system is output.
During the operation, the system only outputs the actual demand without overflow energy loss.
Flow, pressure closed-loop double control, stability guaranteed, high repetition accuracy.
Using permanent magnet synchronous motor, the moment of inertia is small, the system response speed is fast, the flow and pressure adjustment is convenient, and all kinds of complex processes are easy to realize.
We supply the whole completed set servo system
Full closed loop control: PC control system + Servo driver + High pressure internal gear pump+ Servo motor
PC controller system Servo driver
High pressure internal gear pump Servo motor
The special servo system retrofitting is mainly used in the production of auto die-casting part
2. Servo system Advantage
1) Super energy saving: Adopt special electro-hydraulic servo control technology, energy saving rate 40%-70%
2) Super stability: Widely speed rang and strong overload capacity
3) Excellent voltage range: 330V-600V
4) Both have motor KTY and PTC overheating protection function
5) Suitable for different types of hydraulic forging machine
6) Adapt to different material and process requirements, improvement in formability, accuracy, and productivity
7) Improve product quality, production efficiency and enterprise competitiveness
8) We supply the whole completed servo system:Including servo driver, servo motor, SUMITOMO gear pump, electric cabinet, electric resistance, pressure sensor, magnet ring, press-flow shields semaphore wire, power cable, oil flange, oil suction pipe, semaphore converts board, U-steel and so on
9) Fast installation service: 100T-1500T machine takes 2 days to install servo energy saving system; 1500-3000T takes 4 days to install servo energy saving system
3. Specification
| Forging machine servo system retrofitting |
| Servo system model | Servo motor | Servo driver | Machine reference |
| Model | Flow (L/Min) | Model | Power (KW) | Model | Power (KW) | Machine(T) | Pressure(MPA) | Flow (L/Min) |
| MS-18187-SNS | 187 | SMT480-18 | 62.8 | IS580T100-C | 55 | 600 | 17.5 | 125 |
| MS-18270-SNS | 270 | SMT480-18 | 75.4 | IS580T140-C | 75 | 1000-1300 | 17.5 | 180 |
| MS-18375-SNS | 375 | SMT650-15 | 102.1 | IS580T170-C | 90 | 1500-1800 | 17.5 | 250 |
| MS-18405-SNS | 405 | SMT650-15 | 102.1 | IS580T170-C | 90 | 3200 | 17.5 | 270 |
| MS-18450-SNS | 450 | SMT720-15 | 113.1 | IS580T170-C | 90 | 3800 | 17.5 | 300 |
| MS-18535-SNS | 535 | SMT850-15 | 133.5 | IS580T210-C | 110 | 4800 | 17.5 | 355 |
4. Quality assurance
Production Dectection
Assembling System testing
Packaging Put in storage
5. Promise
If the energy saving rate is not good, don’t need to pay
If the servo system performance is not good, don’t need to pay
If the installation service is not good, don’t need to pay
The desire to save energy is delivered to us, SEBOS is your loyal parter
